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工业过程报警管理研究进展

朱群雄 高慧慧 徐圆

朱群雄, 高慧慧, 徐圆. 工业过程报警管理研究进展. 自动化学报, 2017, 43(6): 955-968. doi: 10.16383/j.aas.2017.c170101
引用本文: 朱群雄, 高慧慧, 徐圆. 工业过程报警管理研究进展. 自动化学报, 2017, 43(6): 955-968. doi: 10.16383/j.aas.2017.c170101
ZHU Qun-Xiong, GAO Hui-Hui, XU Yuan. A Survey on Alarm Management for Industrial Processes. ACTA AUTOMATICA SINICA, 2017, 43(6): 955-968. doi: 10.16383/j.aas.2017.c170101
Citation: ZHU Qun-Xiong, GAO Hui-Hui, XU Yuan. A Survey on Alarm Management for Industrial Processes. ACTA AUTOMATICA SINICA, 2017, 43(6): 955-968. doi: 10.16383/j.aas.2017.c170101

工业过程报警管理研究进展

doi: 10.16383/j.aas.2017.c170101
基金项目: 

国家自然科学基金 61573051

国家自然科学基金 61473026

详细信息
    作者简介:

    朱群雄   北京化工大学信息科学与技术学院教授.主要研究方向为智能控制, 机器学习, 工业过程报警管理, 故障诊断.E-mail:zhuqx@mail.buct.edu.cn

    高慧慧   北京化工大学信息科学与技术学院博士研究生.主要研究方向为工业过程报警建模与优化, 人工神经网络及应用.E-mail:2014400141@mail.buct.edu.cn

    通讯作者:

    徐圆   北京化工大学信息科学与技术学院副教授.主要研究方向为工业过程报警管理, 故障诊断与预测.E-mail:xuyuan@mail.buct.edu.cn

A Survey on Alarm Management for Industrial Processes

Funds: 

National Natural Science Foundation of China 61573051

National Natural Science Foundation of China 61473026

More Information
    Author Bio:

     Professor at the College of Information Science and Technology, Beijing University of Chemical Technology. His research interest covers intelligent control, machine learning, alarm management of industrial processes, and fault diagnosis

      Ph. D. candidate at the College of Information Science and Technology, Beijing University of Chemical Technology. Her research interest covers alarm modeling and rationalization of industrial processes, artiflcial neural network and its application

    Corresponding author: XU Yuan   Associate professor at the College of Information Science and Technology, Beijing University of Chemical Technology. Her research interest covers alarm management of industrial processes, fault diagnosis and prediction. Corresponding author of this paper
  • 摘要: 作为现代工业过程运行的首道保护层,报警系统对保障过程安全、可靠和高效生产起着举足轻重的作用.然而,目前大多数工业报警系统存在着“报警泛滥”这一问题,严重影响了报警系统的应有功能.本文结合工业过程特点和报警管理生命周期,总结了导致“报警泛滥”的主要原因,并依据这些原因,从报警建模与报警根源分析、报警阈值设计、报警优先级划分、报警类型识别与处理、报警系统性能评估等分类综述了报警管理关键技术研究进展、报警管理框架以及工业报警规范、报警管理软件与应用现状.最后,探讨了报警管理领域存在的难题和新挑战.
  • 图  1  报警管理生命周期

    Fig.  1  Alarm management lifecycle

    图  2  过程保护层及其影响

    Fig.  2  Layers of protection and their impact on the process

    图  3  安全金字塔结构

    Fig.  3  Safety pyramid with typical historical data

    图  4  报警阈值独立设计与误报、漏报关系示意图

    Fig.  4  Schematic diagram of relationships among isolated alarm limits, false alarm and missed alarm

    图  5  ROC曲线

    Fig.  5  ROC curve

    表  1  报警管理生命周期各阶段概述

    Table  1  Alarm management lifecycle stages

    标号名称各个阶段工作、任务输入输出
    A理念报警管理过程定义和报警管理要求规格文件制定目标和标准报警理念和报警管理要求规格文件
    B识别确定潜在报警过程危险分析报告、过程流程图等潜在报警列表
    C合理化合理化、分类、优先级划分、建档报警理念和潜在报警列表主报警库, 报警设计要求
    D详细设计基本报警设计、人机交互界面设计、先进报警设计主报警库, 报警设计要求完整报警设计
    E实施安装报警, 初始化测试, 初始化训练完整报警设计, 主报警库操作报警, 报警响应流程
    F运行操作员对报警作出响应, 复习训练操作报警, 报警响应流程报警数据
    G维护维护修理和替换, 定期测试报警监控报告, 报警理念报警数据
    H监控与评价报警数据监控、性能评价报警数据, 报警理念报警监控报告, 变更
    I变更管理授权报警添加、修改和删除报警理念, 提出的变更授权的报警变更
    J审核报警管理过程的定期审核标准、报警理念和审核协议改进建议
    下载: 导出CSV

    表  2  实际工业统计结果与EEMUA标准对比

    Table  2  Comparison of performance metrics between real industry and benchmark

    EEMUA标准石油天然气石化电力其他
    平均报警数(天)144120015002000900
    最大报警数(10min)10220180350180
    下载: 导出CSV
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  • 收稿日期:  2017-02-27
  • 录用日期:  2017-05-06
  • 刊出日期:  2017-06-20

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