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从频域视角探索平稳性: 频域平稳子空间分析及其高炉炼铁过程监测应用

楼嗣威 张徐杰 高大力 张瀚文 吴平 杨春节

楼嗣威, 张徐杰, 高大力, 张瀚文, 吴平, 杨春节. 从频域视角探索平稳性: 频域平稳子空间分析及其高炉炼铁过程监测应用. 自动化学报, xxxx, xx(x): x−xx doi: 10.16383/j.aas.c260293
引用本文: 楼嗣威, 张徐杰, 高大力, 张瀚文, 吴平, 杨春节. 从频域视角探索平稳性: 频域平稳子空间分析及其高炉炼铁过程监测应用. 自动化学报, xxxx, xx(x): x−xx doi: 10.16383/j.aas.c260293
Lou Si-Wei, Zhang Xu-Jie, Gao Da-Li, Zhang Han-Wen, Wu Ping, Yang Chun-Jie. Exploring stationarity from the frequency-domain perspective: frequency stationary subspace analysis and its application to bfip. Acta Automatica Sinica, xxxx, xx(x): x−xx doi: 10.16383/j.aas.c260293
Citation: Lou Si-Wei, Zhang Xu-Jie, Gao Da-Li, Zhang Han-Wen, Wu Ping, Yang Chun-Jie. Exploring stationarity from the frequency-domain perspective: frequency stationary subspace analysis and its application to bfip. Acta Automatica Sinica, xxxx, xx(x): x−xx doi: 10.16383/j.aas.c260293

从频域视角探索平稳性: 频域平稳子空间分析及其高炉炼铁过程监测应用

doi: 10.16383/j.aas.c260293 cstr: 32138.14.j.aas.c260293
基金项目: 浙江省尖兵科技计划项目(2025C01021), 博士后创新人才支持计划(BX2026277), 博士后科学基金(2026M791862)资助
详细信息
    作者简介:

    楼嗣威:浙江大学工业控制技术全国重点实验室博士后. 主要研究方向为工业过程监测, 故障诊断与优化控制. E-mail: swlou@zju.edu.cn

    张徐杰:浙江大学工业控制技术全国重点实验室博士后. 主要研究方向为工业建模与优化控制. E-mail: xujie_zhang@zju.edu.cn

    高大力:浙江大学工业控制技术全国重点实验室研究员. 主要研究方向为工业过程建模, 状态监测与故障诊断. E-mail: gaodali@zju.edu.cn

    张瀚文:北京科技大学自动化学院副教授. 主要研究方向为故障诊断、机器学习与工业智能. 本文通信作者. E-mail: zhanghanwen@ustb.edu.cn

    吴平:浙江理工大学信息科学与工程学院副教授. 主要研究方向为工业过程建模. E-mail: pingwu@zstu.edu.cn

    杨春节:浙江大学工业控制技术国家重点实验室教授. 主要研究方向为高炉故障诊断, 工业互联网与数字孪生. E-mail: cjyang999@zju.edu.cn

Exploring Stationarity From the Frequency-domain Perspective: Frequency Stationary Subspace Analysis and Its Application to BFIP

Funds: Supported by Zhejiang Province Key Research and Development Program (2025C01021), China National Postdoctoral for Innovative Talents (BX2026277), and China Postdoctoral Science Foundation (2026M791862)
More Information
    Author Bio:

    LOU Si-Wei Postdoctor at the State Key Laboratory of Industrial Control Technology, Zhejiang University. His research interests include industrial process monitoring, fault diagnosis, and optimized control

    ZHANG Xu-Jie Postdoctor at the State Key Laboratory of Industrial Control Technology, Zhejiang University. His research interests include industrial modeling and optimized control

    GAO Da-Li Researcher at the National Key Laboratory of Industrial Control Technology, Zhejiang University. His research interests include industrial process modeling, condition monitoring, and fault diagnosis

    ZHANG Han-Wen Associate professor at the College of Automation, Beijing University of Science and Technology. Her research interests include fault diagnosis, machine learning and industrial intelligence. Corresponding author of this paper

    WU Ping Associate professor at the School of Information Science and Engineering, Zhejiang Sci-Tech University. His main research interest is industrial process modeling

    YANG Chun-Jie Professor at the State Key Laboratory of Industrial Control Technology, Zhejiang University. His research interest covers modeling and fault diagnosis of blast furnace, industrial Internet, and digital twin

  • 摘要: 非平稳信号的平稳分量提取是信号处理与过程监测的核心问题. 现有平稳子空间分析方法局限于时域二阶平稳性, 难以刻画频域非平稳特征. 为此, 提出频域平稳子空间分析方法(FreqSSA). 该方法以功率谱密度时不变性定义频域平稳性, 揭示时域与频域平稳性的等价及包含关系; 进而构建谱幅度、相位与结构三类频域非平稳统计矩阵, 建立时频联合非平稳统计框架, 并以最小化非对角元素平方和为目标函数实现子空间分离; 最后采用联合对角化策略, 实现正交解混矩阵的高效迭代优化. 真实高炉炼铁数据的实验结果表明, FreqSSA在平稳分量提取精度与过程监测性能上均优于现有主流方法.
  • 图  1  高炉炼铁过程示意图

    Fig.  1  Blast furnace ironmaking process diagram

    图  2  各种方法(ICA、SSA和SWNMF)的频域投影与平稳性检验表现

    Fig.  2  Frequency-domain projections and stationarity test performances across different methods (ICA, SSA and SWNMF)

    图  3  各种方法(SSAE-ISFA、AD-TFM-AT和FreqSSA)的频域投影与平稳性检验表现

    Fig.  3  Frequency-domain projections and stationarity test performances across different methods (SSAE-ISFA, AD-TFM-AT and FreqSSA)

    图  4  正常工况N1下各方法过程监测表现

    Fig.  4  Process monitoring performances under normal condition N1

    图  5  故障工况F1下各方法过程监测表现

    Fig.  5  Process monitoring performances under fault condition F1

    表  1  高炉炼铁过程监测变量说明

    Table  1  Description of monitored variables in blast furnace ironmaking process

    编号 描述 单位 传感器类型 物理意义
    $ {\cal{V}}_1 $ 冷风流量 $ 10^4 \text{m}^3/\text{s} $ 孔板流量计 反映鼓风系统送入高炉的冷风总量, 直接影响炉内燃烧强度与温度分布
    $ {\cal{V}}_2 $ 冷风压力 MPa 压阻式压力变送器 表征鼓风系统克服炉内阻力所需的送风压力, 与炉况透气性密切相关
    $ {\cal{V}}_3 $ 总压降 kPa 差压变送器 反映气体从高炉下部上升至上部过程中的总体阻力损失, 直接关联炉内料柱透气性
    $ {\cal{V}}_4 $ 热风压力 MPa 压阻式压力变送器 表征经热风炉预热后的送风压力, 是衡量热风系统工作状态的核心指标
    $ {\cal{V}}_5 $ 实际风速 m/s 皮托管风速仪 反映风口处鼓风射流对炉缸内物料的搅拌强度, 影响炉缸活跃程度
    $ {\cal{V}}_6 $ 透气性指数 $ - $ 计算量 综合反映炉内料柱允许气体通过的难易程度, 定义为冷风流量与总压降之比
    $ {\cal{V}}_7 $ 阻力指数 $ - $ 计算量 表征气体通过料柱时单位流量所遇到的阻力, 定义为总压降与冷风流量平方之比
    注: 所有变量的采样间隔均为60s.
    下载: 导出CSV

    表  2  各数据集描述

    Table  2  Description of each dataset

    数据集 样本数 时长 时间段
    模型训练集$ T_1 $ 7000 4.86 d 1月3日00:00 $ \sim $ 1月7日20:40
    正常测试集$ N_1 $ 1000 16.67 h 1月15日08:00 $ \sim $ 1月16日00:40
    故障测试集$ F_1 $ 680 11.33 h 1月25日14:00 $ \sim $ 1月26日01:20
    故障测试集$ F_2 $ 550 9.17 h 2月10日09:00 $ \sim $ 2月10日18:10
    故障测试集$ F_3 $ 470 7.83 h 3月5日13:00 $ \sim $ 3月5日20:50
    下载: 导出CSV

    表  3  测试数据集(N1、F1、F2和F3)的误报率和漏报率监测性能表现

    Table  3  Monitoring performance of the false alarm rate and missed detection rate for the test data sets (N1, F1, F2 and F3)

    方法 指标 N1 F1 F2 F3
    ICA 误报率 7.60%
    漏报率 36.61% 14.89% 61.25%
    SSA 误报率 2.50%
    漏报率 21.12% 7.08% 30.74%
    SWNMF 误报率 5.10%
    漏报率 34.64% 25.74% 51.30%
    SSAE-ISFA 误报率 4.70%
    漏报率 66.57% 25.28% 68.86%
    AD-TFM-AT 误报率 4.40%
    漏报率 40.33% 20.28% 70.29%
    FreqSSA 误报率 0%
    漏报率 16.87% 5.40% 22.00%
    注: 对于正常测试集N1, 仅评估误报率指标, 该值越低表示性能越好; 对于故障验证数据集, 共评估3项指标, 这些指标取值越低表示性能越好. 表示各数据集中的正常样本与故障样本均由现场专家验证. “−”表示对应指标无需计算.
    下载: 导出CSV

    表  4  各FreqSSA变体的消融实验表现

    Table  4  Ablation experiment performance of each FreqSSA variant

    方法 指标 N1 F1 F2 F3
    FreqSSA-A误报率1.60%
    漏报率20.50%8.54%28.74%
    FreqSSA-AF误报率0.70%
    漏报率18.46%7.57%24.83%
    FreqSSA-AS误报率0.40%
    漏报率17.05%6.83%22.81%
    FreqSSA-GD误报率0.20%
    漏报率17.77%6.60%22.53%
    FreqSSA误报率0%
    漏报率16.87%5.40%22.00%
    下载: 导出CSV

    表  5  模型参数取值

    Table  5  Model parameter values

    参数 取值范围 最优值
    窗长$ L $ (64, 96, 128, 160) 128
    滑动步长$ S $ (32, 48, 64, 80) 64
    FFT点数$ F $ (128, 192, 256, 320) 256
    SC维度$ k $ (1, 2, 3, 4) 2
    下载: 导出CSV

    表  6  所提出方法在测试数据集中的参数敏感性表现

    Table  6  Parameter sensitivity performance of the proposed method in the test dataset

    参数 取值 N1|误报率 F1|漏报率 F2|漏报率 F3|漏报率
    窗长640.30%18.27%6.94%23.12%
    960.15%17.33%6.28%22.33%
    1280%16.87%5.40%22.00%
    1600.20%17.52%6.32%22.56%
    滑动步长320.15%16.92%6.43%21.57%
    480.15%17.33%6.13%22.00%
    640%16.87%5.40%22.00%
    800.20%17.00%5.93%21.75%
    FFT数1280.15%17.44%6.13%22.48%
    1920.05%17.12%5.93%21.88%
    2560%16.87%5.40%22.00%
    3200.10%16.87%5.85%21.68%
    SC维度10%26.64%24.92%39.25%
    20%16.87%5.40%22.00%
    33.20%14.93%4.64%20.65%
    48.60%12.59%3.92%19.80%
    下载: 导出CSV
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  • 收稿日期:  2026-05-06
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