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基于多通道时空卷积注意力网络的铝电解槽阳极效应趋势预测

陈祖国 刘辉 黄毅 陈超洋

陈祖国, 刘辉, 黄毅, 陈超洋. 基于多通道时空卷积注意力网络的铝电解槽阳极效应趋势预测. 自动化学报, xxxx, xx(x): x−xx doi: 10.16383/j.aas.c250635
引用本文: 陈祖国, 刘辉, 黄毅, 陈超洋. 基于多通道时空卷积注意力网络的铝电解槽阳极效应趋势预测. 自动化学报, xxxx, xx(x): x−xx doi: 10.16383/j.aas.c250635
Chen Zhu-Guo, Liu Hui, Huang Yi, Chen Chao-Yang. Anode effect trend prediction of aluminum electrolysis cells based on multi-channel spatiotemporal convolutional attention network. Acta Automatica Sinica, xxxx, xx(x): x−xx doi: 10.16383/j.aas.c250635
Citation: Chen Zhu-Guo, Liu Hui, Huang Yi, Chen Chao-Yang. Anode effect trend prediction of aluminum electrolysis cells based on multi-channel spatiotemporal convolutional attention network. Acta Automatica Sinica, xxxx, xx(x): x−xx doi: 10.16383/j.aas.c250635

基于多通道时空卷积注意力网络的铝电解槽阳极效应趋势预测

doi: 10.16383/j.aas.c250635 cstr: 32138.14.j.aas.c260635
基金项目: 国家自然科学基金(62373144, 62403193), 湖南省科技创新计划(2025RC3197, 2024RC9015, 2025RC4012)资助
详细信息
    作者简介:

    陈祖国:湖南科技大学信息与电气工程学院副教授. 2018年获得中南大学博士学位. 主要研究方向为人工智能, 机器人控制技术和复杂工业过程智能决策. E-mail: zg.chen@hnust.edu.cn

    刘辉:湖南科技大学计算机科学与工程学院硕士研究生. 2023年获得广州城市理工学院学士学位. 主要研究方向为工业数据处理. 本文通讯作者. E-mail: 24020502022@mail.hnust.edu.cn

    黄毅:湖南科技大学信息与电气工程学院副教授. 2021年获得中南大学博士学位. 主要研究方向为复杂无人系统建模与协同控制, 海洋装备智能化技术, 有色金属冶炼过程优化策略研究. E-mail: yi.huang@hnust.edu.cn

    陈超洋:湖南科技大学信息与电气工程学院教授. 2021年获得华中科技大学博士学位. 主要研究方向为智能电网可靠性分析, 复杂网络理论及应用, 群机器人系统协同控制, 网络化系统性能分析, 非线性系统分析与控制. E-mail: ouzk@163.com

Anode Effect Trend Prediction of Aluminum Electrolysis Cells Based on Multi-channel Spatiotemporal Convolutional Attention Network

Funds: Supported by National Natural Science Foundation of China (62373144, 62403193) and Technology Innovation Program of Hunan Province (2025RC3197, 2024RC9015, 2025RC4012)
More Information
    Author Bio:

    CHEN Zu-Guo  Associate professor at Hunan University of Science and Technology. He received his Ph.D. degree from Central South University in 2018. His research interests include artificial intelligence, robot control technology, and intelligent decision-making for complex industrial processes

    LIU Hui  Master student at the School of Computer Science and Engineering, Hunan University of Science and Technology. He received his bachelor degree from Guangzhou University of Technology in 2023. His main research interest is industrial data processing. Corresponding author of this paper

    HUANG Yi  Associate professor at the School of Information and Electrical Engineering, Hunan University of Science and Technology. He received his Ph.D. degree from Central South University in 2021. His research interests include modeling and cooperative control of complex unmanned systems, intelligent marine equipment technology, and research on optimization strategies for non-ferrous metal smelting processes

    CHEN Chao-Yang  Professor at the School of Information and Electrical Engineering, Hunan University of Science and Technology. He received his Ph.D. degree from Huazhong University of Science and Technology in 2021. His research interests include reliability analysis of smart grids, theory and applications of complex networks, cooperative control of multi-robot systems, performance analysis of networked systems, and analysis and control of nonlinear systems

  • 摘要: 在铝电解过程中, 阳极效应是影响电能利用效率的典型异常工况, 其发生往往伴随阳极电阻的剧烈波动. 若能实现阳极电阻变化的实时预测, 即可对阳极效应进行前瞻性识别. 为此, 提出一种融合机理约束与数据驱动思想的多通道时空预测模型(卷积长短期记忆–二维卷积–多头注意力, ConvLSTM-Conv2D-MHA), 以联合刻画多槽系统的共性与差异特征. 模型利用堆叠ConvLSTM层提取时序动态, 通过Conv2D分支强化空间特征表达, 并引入MHA机制捕捉长时依赖关系, 从而提升对趋势变化及早期波动的敏感度. 实验结果表明, 该模型在阳极电阻趋势预测中表现出更高的精度与稳定性, 较传统时序模型更能利用多槽间潜在的耦合关联.
  • 图  1  ConvLSTM内部结构

    Fig.  1  Internal structure of ConvLSTM

    图  2  多头自注意力机制(MHA)结构

    Fig.  2  Structure of multi-head self-attention mechanism (MHA)

    图  3  CLCM结构

    Fig.  3  Structure of CLCM

    图  4  Conv2D原理流程图

    Fig.  4  Flowchart of Conv2D principle

    图  5  特征融合输出层结构示意图

    Fig.  5  Feature fusion output layer structure diagram

    图  6  基于阳极电阻的阳极效应趋势预测方法流程

    Fig.  6  Flowchart of anode effect trend prediction method based on anode resistance

    图  7  铝电解数据采集与处理系统示意图

    Fig.  7  Schematic diagram of aluminum electrolysis data collection and processing system

    图  8  三槽相关性热力图

    Fig.  8  Heatmap of correlation among three cells

    图  9  CLCM模型预测结果

    Fig.  9  Prediction results of CLCM model

    图  10  单一模型与融合模型的预测结果

    Fig.  10  Prediction results of single model and fused model

    图  11  不同模型局部RMSE随时间变化曲线

    Fig.  11  Local RMSE curves of different models over time

    图  12  不同方法预测性能对比

    Fig.  12  Comparison of prediction performance of different methods

    图  13  不同模型在局部区间的预测结果对比

    Fig.  13  Comparison of prediction results of different models in local intervals

    表  1  模型输入参数

    Table  1  Model input parameters

    序号参数描述
    1槽电压电解槽电解质熔体中的总电压降
    2滤波电阻电解槽中过滤系统的电阻
    3平滑电阻电解槽电解质层的电阻
    4波动差值电解槽电压或电流波动幅度
    5斜率数据总和电压或电流变化的速率
    6槽龄电解槽已运行的时间
    7额外喂料量电解槽中添加氟盐和三氧化二铝量
    下载: 导出CSV

    表  2  实验采集的数据信息

    Table  2  Information of experimental data collection

    参数数值
    数据产生时间2016年6月25日至
    2016年6月28日
    电解槽数量/台3
    特征数量/种7
    实验数据样本数/个34 560
    训练集/验证集/测试集占比28 404 : 3 156 : 3 000
    下载: 导出CSV

    表  3  CLCM模型参数

    Table  3  Parameters of CLCM model

    参数数值
    卷积层3
    卷积核大小1 × 3
    移动步长1
    ConvLSTM层隐藏单元30
    初始学习率0.001
    最大迭代次数100
    批量大小batch64
    下载: 导出CSV

    表  4  CLCM模型性能评价结果

    Table  4  Performance evaluation results of CLCM model

    参数数值
    RMSE8.485
    MAPE0.097%
    R20.982
    下载: 导出CSV

    表  5  单一模型和融合模型性能对比

    Table  5  Performance comparison between single models and fusion model

    模型RMSER2MAPE
    ConvLSTM9.3090.9780.127%
    NoMHA17.9950.9200.328%
    NoSpatial15.4050.9400.288%
    CLCM8.4860.9820.097%
    下载: 导出CSV

    表  6  消融实验模型局部RMSE显著性检验结果

    Table  6  Significance test results of local RMSE for ablation experiment models

    对比模型 t值 p值 显著性(p < 0.05)
    CLCM与NoMHA −27.150 < 0.001 显著
    CLCM与NoSpatial −24.163 < 0.001 显著
    CLCM与SingleSlot −22.544 < 0.001 显著
    下载: 导出CSV

    表  7  不同方法预测评价结果

    Table  7  Prediction evaluation results of different methods

    模型RMSER2MAPE
    Persistence22.5740.8730.250%
    ARIMA21.2730.8870.236%
    LSTM_diff10.5370.9720.160%
    XGBoost21.6050.8840.405%
    TCN14.4220.9480.267%
    CLCM8.4860.9820.097%
    下载: 导出CSV

    表  8  各模型相对于CLCM的DM显著性检验结果

    Table  8  DM significance test results of models relative to to CLCM

    对比模型 t值 p值 显著性(p < 0.05)
    CLCM与LSTM_diff −11.928 < 0.001 显著
    CLCM与ARIMA −7.482 < 0.001 显著
    CLCM与Persistence −7.919 < 0.001 显著
    CLCM与XGBoost −56.812 < 0.001 显著
    CLCM与TCN −59.111 < 0.001 显著
    下载: 导出CSV
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