基于最优工况迁移的高炉铁水硅含量预测方法

蒋朝辉; 许川; 桂卫华; 蒋珂

doi:10.16383/j.aas.c200980

基于最优工况迁移的高炉铁水硅含量预测方法

doi: 10.16383/j.aas.c200980

蒋朝辉^{1, 2,},
许川^1,,
桂卫华^{1, 2,},
蒋珂^1,

1.
中南大学自动化学院长沙 410000
2.
鹏城实验室深圳 518000

基金项目: 国家自然科学基金(61773406, 61988101), 中南大学中央高校基本科研任务业务费专项资金(2020zzts572)资助

详细信息

作者简介:
蒋朝辉：中南大学自动化学院教授, 鹏城实验室研究员. 2011年获得中南大学博士学位. 主要研究方向为光电信息感知, 图像处理, 人工智能, 工业VR和智能优化控制. E-mail: jzh0903@csu.edu.cn

许川：中南大学自动化学院博士研究生. 主要研究方向为复杂工业过程建模, 数据分析和机器学习. 本文通信作者. E-mail: csuxuchuan@csu.edu.cn

桂卫华：中国工程院院士, 中南大学自动化学院教授, 鹏城实验室研究员. 1981年获得中南矿冶学院硕士学位. 主要研究方向为复杂工业过程建模与最优控制, 分布式鲁棒控制和故障诊断. E-mail: gwh@csu.edu.cn

蒋珂：中南大学自动化学院博士研究生. 2019年获得中南大学硕士学位. 主要研究方向为数据驱动的工业过程建模与控制, 过程数据分析和机器学习. E-mail: jiangke@csu.edu.cn

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出版历程
- 收稿日期: 2020-11-25
- 网络出版日期: 2021-05-15
- 刊出日期: 2022-01-25

Prediction Method of Hot Metal Silicon Content in Blast Furnace Based on Optimal Smelting Condition Migration

JIANG Zhao-Hui^{1, 2
,},
XU Chuan^1
,,
GUI Wei-Hua^{1, 2
,},
JIANG Ke^1
,

1.
School of Automation, Central South University, Changsha 410000
2.
Peng Cheng Laboratory, Shenzhen 518000

Funds: Supported by National Natural Science Foundation of China (61773406, 61988101), and Central South University Central University Basic Scientific Research Task Business Expenses Special Funds (2020zzts572)

More Information

Author Bio:
JIANG Zhao-Hui　Professor at the School of Automation, Central South University. Professor at the Peng Cheng Laboratory. He received his Ph. D. degree from Central South University in 2011. His research interest covers photoelectric information perception, image processing, artificial intelligence, industrial VR, and intelligent optimization control

XU Chuan　Ph. D. candidate at the School of Automation, Central South University. His research interest covers complex industrial process modeling, data analysis, and machine learning. Corresponding author of this paper

GUI Wei-Hua　Academician of Chinese Academy of Engineering, and professor at the School of Automation, Central South University. Professor at the Peng Cheng Laboratory. He received his master degree from Central South Institute of Mining and Metallurgy in 1981. His research interest covers modeling and optimal control of complex industrial process, distributed robust control, and fault diagnoses

JINAG Ke　Ph. D. candidate at the School of Automation, Central South University. She received her master degree from Central South University in 2019. Her research interest covers data-based modeling and control of industrial process, process data analysis, and machine learning

摘要

摘要: 高炉铁水硅含量是铁水品质与炉况的重要表征, 冶炼过程关键参数频繁波动及大时滞特性给高炉铁水硅含量预测带来了巨大挑战. 提出一种基于最优工况迁移的高炉铁水硅含量预测方法. 首先, 针对过程变量频繁波动问题, 提出基于邦费罗尼指数的自适应密度峰值聚类算法, 实现对高炉冶炼过程变量的工况划分, 并建立不同工况硅含量预测子模型. 其次, 针对冶炼过程的大时滞特性, 定义相邻时间节点间的硅含量工况迁移代价函数, 并提出多源路径寻优算法, 实现冶炼过程中硅含量最优工况迁移路径及当前时刻硅含量最优预测值的求解. 最后, 基于工业现场数据验证了所提方法的有效性与准确性.
- 高炉炼铁 /
- 铁水硅含量 /
- 预测 /
- 工况迁移 /
- 密度峰值聚类
Abstract: The hot metal silicon content in blast furnace can characterize the hot metal quality and the condition of blast furnace. It poses a great challenge to the online prediction of silicon content because of the frequent fluctuation of smelting parameters and the existence of large time delay during the ironmaking process. This paper proposes an algorithm for predicting the hot metal silicon content in blast furnace based on optimal smelting condition migration. Firstly, arming at the frequent fluctuation of smelting process variables, an adaptive density peak clustering algorithm based on the Bonferroni index to dynamically cluster the process variables of blast furnace ironmaking process is proposed, which can obtain clusters of different smelting conditions, and establish sub-models for different smelting conditions. Secondly, to mitigate the large time delay of blast furnace ironmaking process, this paper defines the silicon content migration cost function between adjacent time nodes, and proposes a multi-source path optimization algorithm to solve the optimal migration path of silicon content during the smelting process and the optimal prediction value of silicon content at the current time. Finally, the effectiveness and accuracy of the proposed method are verified based on the industrial field data.
- Blast furnace ironmaking /
- hot metal silicon content /
- prediction /
- smelting condition migration /
- density peak clustering

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图 1 高炉炼铁工艺

Fig. 1 Blast furnace ironmaking process

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图 2 基于最优工况迁移的建模策略

Fig. 2 Modeling strategy based on optimal smelting condition migration

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图 3 Elman神经网络结构

Fig. 3 Structure of Elman neural network

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图 4 滑动窗口采样

Fig. 4 Sliding window sampling

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图 5 过程变量工况隶属度与模型预测

Fig. 5 Process variable membership degree matching and model prediction

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图 6 铁水硅含量工况迁移图

Fig. 6 Smelting condition migration diagram of hot metal silicon content

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图 7 相邻时间节点工况迁移代价函数

Fig. 7 Smelting condition migration cost function of adjacent node

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图 8 相邻时间节点连接图

Fig. 8 Connection graph of adjacent node

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图 9 邦费罗尼指数曲线

Fig. 9 Bonferroni index curve

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图 10 聚类中心决策图

Fig. 10 Decision diagram of cluster center

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图 11 聚类中心截断系数

Fig. 11 Truncation coefficient of cluster center

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图 12 4种工况聚类簇

Fig. 12 Clusters of 4 smelting conditions

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图 13 最优工况迁移模型硅含量预测结果

Fig. 13 Prediction of silicon content in hot metal based on optimal smelting condition migration model

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图 14 Elman网络预测结果

Fig. 14 Prediction of Elman network

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图 15 Elman-Adaboost网络预测结果

Fig. 15 Prediction of Elman-Adaboost network

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图 16 FEEMD-Adaboost-Elman网络预测结果

Fig. 16 Prediction of FEEMD-Adaboost-Elman network

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图 17 模型预测误差

Fig. 17 Model prediction error curve

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图 18 硅含量预测值与实际值散点图

Fig. 18 The scatter plot of observed and predicted

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表 1 过程变量MIC相关性系数

Table 1 MIC correlation coefficient of process variables

过程变量	MIC 系数	过程变量	MIC 系数
富氧率	0.291	总压差	0.204
透气性指数	0.270	炉腹煤气指数	0.278
标准风速	0.275	热风压力	0.268
富氧流量	0.218	实际风速	0.173
冷风流量	0.264	冷风温度	0.209
鼓风动能	0.204	热风温度	0.213
设定喷煤量	0.241	顶温下降管	0.209
理论燃烧温度	0.248	铁水红外温度	0.291
顶压	0.195	顶温	0.292
富氧压力	0.229	鼓风湿度	0.179
冷风压力	0.197	阻力系数	0.204

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表 2 聚类中心截断标志

Table 2 Cluster center truncation flag

序号	1	2	3	4	5	6
截断系数	3.00	4.02	42.30	52.50	28.02	24.34

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表 3 寻优算法耗时对比

Table 3 Comparison of the time consumption of optimization algorithms

寻优算法	节点数
寻优算法	40	80	120	160	200
Floyd 算法耗时 (ms)	3.20 × 10⁴	2.72 × 10⁵	8.96 × 10⁵	2.09 × 10⁶	4.05 × 10⁶
本文算法耗时(ms)	3	8	11	13	18

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表 4 模型性能对比

Table 4 Model performance comparison

模型类别	性能指标
模型类别	数值预测命中率 (%)	趋势预测准确率 (%)	预测均方误差
工况迁移预测模型	88	82	0.0043
Elman 网络	79	69	0.0069
Elman-Adaboost	85	71	0.0054
FEEMD-Adaboost-Elman	86	74	0.0049

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